GMT (GLASS MAT REINFORCED THERMOPLASTIC)-PROCESS

Description

The GMT-process is characterized by the flow behaviour of the semifinished sheet under heat and pressure - it belongs to the press flowforming process (equivalent to SMC). Regarding GMT the matrix system is based on thermoplastic polymers (today mainly PP and PET).

The principle of the processchain is shown in fig. 1 (7.2.3 Buch 3). From the endless or precut flat sheet the different cut pieces are stacked together (by weight). The complete stack is heated in an oven and, after reaching its melting phase, is shaped in a press and cooled down to a rigid structure by the cooled steel mould. In principle a similar procedure and processtechnology can be used as with SMC, only regarding that GMT does not require curing of the matrix system in the mould.

The advantages of GMT are - related to SMC - short cycle time (only limited by the cooling rate), better joining (welding instead of bonding) better impact characteristics and improved recycling behaviour. Nevertheless the mechanical properties are lower (in comparison to SMC) due to the low E-modulus of the PP-matrixsystem (especially under compression).

  Scheme of GMT-production

Characteristics

Costs (tooling / unit) depends on size, quantity etc.
expensive press, expensive mould
Volume (units / day) high volume (< 1 minute/shot) for automative application etc.
Possible Materials matrix: today mainly PP (~ 40 %),for some
applications some PET
filler: mineral filler (~ 30 %)
fibre: E-glass-fibre (30 %)
Size / Shape limited by the moulds and pressdimensions
Mechanical Properties rather low and isotropic due to low fibre content and
isotropic short fibre distribution