PULTRUSION

Description

Pultrusion is used for continuous production of profiles. In pultrusion process continuous fibres or mats/fabrics (typically glass rovings or carbon tows) are drawn through a resin bath, where reinforcements are soaked. This resin – specially formulated – is typically polyester, vinylester or epoxy, also some other resins are used. These resin-impregnated reinforcements are drawn through a forming guide, that controls reinforcement placement (slots for fibres and other reinforcements). After guide there is a heated die, with several different temperature zones (heating and cooling zones).

  Pultrusion

Contacts

www.exel.fi

Characteristics

Costs (tooling / unit) Up to euro 2000, depends on the size etc.

Machine expensive

Volume (units / day) Typical speed 0.3-2.0 m/min, optimum a long series/run, starting costs may be high
Possible Materials

Reinforcements: Glass/Aramid/Carbon etc. roving/tow type, fabrics/mats

Matrix: Polyester, vinylester, epoxy, etc. resins.

Size / Shape Typical size < 200*600 (pultrusion line dimensions)Shape: A constant cross-section, but I can be also conical
Mechanical Properties Line direction (60 %-vol)

Glass 

TM 30-45 GPA

TS upto 1200 Mpa

Carbon 

TM 100-200 GPa (HS-HM)

TS up to 3200 Mpa

Special Remarks